Aussie scientists make artificial silk

Published 8 February 2010

Scientists have for decades tried to find a way artificially to produce insect silk; Aussie scientists report they have found a method to do so; the tough, lightweight textiles could be used in personal protection equipment such as bulletproof vests and helmets, and in many other applications

Good news for soldiers, police personnel, and first responders. Dr. Tara Sutherland and her team at Aussie research organization CSIRO have achieved an important milestone in the international quest artificially to produce insect silk. The Engineer reports that they have hand-drawn fine threads of honeybee silk from a “soup” of silk proteins that they produced transgenically. The threads were as strong as threads drawn from the honeybee silk gland, a significant step toward development of silk biomaterials.

“We used recombinant cells of bacterium E. coli to produce the silk proteins, which, under the right conditions, self-assembled into similar structures to those in honeybee silk. We already knew that honeybee silk fibers could be hand drawn from the contents of the silk gland so used this knowledge to hand draw fibers from a sufficiently concentrated and viscous mixture of the recombinant silk proteins.”

Sutherland said numerous efforts have been made to express other invertebrate silks in transgenic systems but the complicated structure of the silk genes in other organisms means that producing silk outside silk glands is very difficult. “We had previously identified the honeybee silk genes and knew that that the silk was encoded by four small non-repetitive genes — a much simpler arrangement that made them excellent candidates for transgenic silk production.”

Possible practical uses for these silks would be tough, lightweight textiles that could be used in personal protection equipment such as bulletproof vests and helmets; high-strength applications such as advanced composites for use in aviation and marine environments; and medical applications such as sutures, artificial tendons and ligaments.