Pipe-crawling robot to help decommission DOE nuclear facility
Shuttered since 2000, the plant began operations in 1954 and produced enriched uranium, including weapons-grade uranium. With 10.6 million square feet of floor space, it is DOE’s largest facility under roof, with three large buildings containing enrichment process equipment that span the size of 158 football fields. The process buildings contain more than seventy-five miles of process pipe.
Finding the uranium deposits, necessary before DOE decontaminates, decommissions and demolishes the facility, is a herculean task. In the first process building, human crews over the past three years have performed more than 1.4 million measurements of process piping and components manually and are close to declaring the building “cold and dark.”
“With more than 15 miles of piping to be characterized in the next process building, there is a need to seek a smarter method,” said Rodrigo V. Rimando, Jr., director of technology development for DOE’s Office of Environmental Management. “We anticipate a labor savings on the order of an eight-to-one ratio for the piping accomplished by RadPiper.” Even with RadPiper, nuclear deposits must be identified manually in some components.
RadPiper will operate initially in pipes measuring 30 inches and 42 inches in diameter and will characterize radiation levels in each foot-long segment of pipe. Those segments with potentially hazardous amounts of uranium-235, the fissile isotope of uranium used in nuclear reactors and weapons, will be removed and decontaminated. The vast majority of the plant’s piping will remain in place and will be demolished safely along with the rest of the facility.
The tetherless robot moves through the pipe at a steady pace atop a pair of flexible tracks. Though the pipe is in straight sections, the autonomous robot is equipped with a lidar and a fisheye camera to detect obstructions ahead, such as closed valves, Jones said. After completing a run of pipe, the robot automatically returns to its launch point. Integrated data analysis and report generation frees nuclear analysts from time-consuming calculations and makes reports available the same day.
The robot’s disc-collimated sensing instrument uses a standard sodium iodide sensor to count gamma rays. The sensor is positioned between two large lead discs. The lead discs block gamma rays from uranium deposits that lie beyond the one-foot section of pipe that is being characterized at any given time. Whittaker said CMU is seeking a patent on the instrument.
The Robotics Institute and Whittaker have extensive experience with robots in nuclear facilities, including the design and construction of robots to aid with the cleanup of the damaged Three Mile Island reactor building in Pennsylvania and the crippled Chernobyl reactor in Ukraine.
DOE has paid CMU $1.4 million to develop the robots as part of what CMU calls the Pipe Crawling Activity Measurement System.
CMU notes that in addition to the Portsmouth and Paducah plants, robots could be useful elsewhere in DOE’s defense nuclear cleanup program, which is not even half complete, Rimando said. Other sites where robots might be used are the Savannah River Site in Aiken, South Carolina, and the Hanford Site in Richland, Washington.
“With at least fifty more years of nuclear cleanup to be performed, the Robotics Institute could serve as a major pipeline of roboticists for DOE’s next several workforce generations,” he added.
