The technology behind the Gulf oil spill disaster

Published 6 May 2010

The culprit on the massive oil spill in the Gulf of Mexico is a device called blowout preventer, or BOP; the Deepwater Horizon’s BOP is a 450-ton set of hydraulic rams that straddles the wellhead, just above the seabed; when the well blew out last month, sending oil and natural gas up the well, signaling from the rig operators or loss of communication with the surface should have automatically released pneumatic pressure stored in the BOP’s tanks, driving it mechanically to crimp or shear off the well pipe and close off the well; for an unknown reason, the BOP sat paralyzed on the sea floor, doing nothing; the disaster exposes over-reliance on blowout preventers that has been long disparaged by industry insiders and outside critics

The Cameron Nasmux blowout preventer // Source: otcnet.org

To grasp the magnitude of the disaster in the Gulf, consider this: The 1989 Exxon Valdez spilled 10.8 million gallons of oil into Alaska’s Prince William Sound. The Deepwater Horizon rig, which exploded on 20 April, has already released an estimated 9 million gallons of oil into the Gulf. This means that the well releases between 10,000 and 15,000 barrel of oil into the water (there are 42 gallons in a barrel of oil). Now, BP says it will take about three months to cap the underwater gusher — meaning that we should expect the equivalent of 900,000 barrels, or 37,800,000 gallons, to be released into the water yet.

Coast Guard commander Admiral Thad Allen, named by President Barack Obama last week to be national incidence commander to take control of the response effort from BP, described the unabated flow of crude oil from a well off the Louisiana coast as “the tyranny of distance and the tyranny of depth.”

Allen has expanded already extensive efforts to disperse, skim, burn, and block the oil that is surfacing from the well blowout that destroyed the Deepwater Horizon drill rig last month. He told a media briefing that his top job is stopping the flow of new oil into the sea — a complex and risky process at the one-mile depths where Deepwater Horizon drilled.

Peter Fairley writes in Technology Review that the oil leak also reveals an over-reliance on one piece of equipment that academic and industry experts have warned of for close to a decade: The blowout preventers, or BOPs, which are the industry’s primary line of defense against deepwater oil spills.

Industry experts told Fairley that BOPs will be front and center in a review of offshore drilling technology ordered by Obama last week, to be completed this month, prior to authorizing any further drilling. “A thorough review and technology change is likely coming now,” says Paul Bommer, a senior lecturer in petroleum engineering at the University of Texas at Austin.

The Deepwater Horizon’s BOP is a 450-ton set of hydraulic rams that straddles the wellhead, just above the seabed. When the well blew out last month, sending oil and natural gas up the well, signaling from the rig operators or loss of communication with the surface should have automatically released pneumatic pressure stored in the BOP’s tanks, driving it mechanically to crimp or shear off the well pipe and close